| A simple maintenance type tune-up
(a new set of plugs) may make an engine easier to
start, improve fuel economy, lower emissions, restore
lost pep and power, and so on, provided engine performance
deteriorated because of worn or fouled spark plugs.
But if the problem lies elsewhere, a new set of
plugs alone won't do the trick.
A scheduled maintenance, is different from a
performance problem that will require additional
testing to identify the cause (or causes) of the
problem.
Only after the performance problem has been diagnosed
should any parts be replaced.
TUNE-UP CHECKS. Any tune-up today should start
with a battery of performance checks to base line
or confirm the engine's overall condition. These
should include: battery voltage (very important
with all of today's onboard electronics); charging
voltage; power balance or dynamic compression
(to identify any mechanical problems such as leaky
exhaust valves, worn rings, bad head gasket, bad
cam, etc. that could adversely affect compression
and engine performance); engine vacuum (to detect
air leaks as well as exhaust restrictions).
Operation of the fuel feedback control loop (to
confirm that the system goes into closed loop
operation when the engine warms up) should also
be tested.
Also scan for fault codes (to verify no fault
codes are present, or to retrieve any codes that
may be present so they can be diagnosed and eliminated.
Exhaust emissions (this should be a must in any
area that has an emissions testing program to
confirm the vehicle's ability to meet the applicable
clean air standards, and to detect gross fuel,
ignition or emission problems that require attention);
idle speed (should be checked even if computer
controlled to detect possible ISC motor problems);
idle mixture (older carbureted engines only, but
injector dwell can be checked on newer vehicles
to confirm proper feedback fuel control.
Ignition timing (should be checked even if it
is not adjustable to detect possible computer
or sensor problems).
OPERATION OF THE EGR VALVE. In addition to these
performance checks, hoses and belts should be
visually inspected.
All fluids (oil, coolant, automatic transmission
fluid, power steering fluid and brake fluid) should
also be inspected to make sure all are at the
proper level, and that the appearance and condition
of each is acceptable.
There should be no sludge in the oil, the ATF
should not smell like burnt toast, the coolant
should have the proper concentration of antifreeze
and not be full of rust or sediment, the brake
fluid should be clear and not full of muck, etc.
WHAT TO REPLACE. If the tune-up checks find no
major faults, the following items should be replaced
for preventative maintenance: spark plugs (gapped
to the correct specs, of course). Recommend long
life plugs on applications where plug accessibility
is difficult or where longer service life may
be beneficial; rotor and/or distributor cap (if
required); fuel filter; air filter; PCV valve
and breather filter. Other parts should be replaced
on an "as needed" basis (things like
spark plug wires, belts, hoses, fluids, etc.).
Check and adjust (if required on older vehicles)
ignition timing, idle speed and idle mixture as
well as O2 sensor(s).
SPARK PLUGS. Spark plugs need to be changed periodically
because the electrodes wear every time a plug
fires. When high voltage current jumps from one
electrode to another, it wears away a little metal
from both electrodes.
After 30,000 miles of operation, the plug has
fired 60 to 80 million times and wear has increased
the distance between the electrodes.
At the same time, the nice sharp edges on the
center electrode have become rounded and dull.
All this increases the voltage required to jump
the gap.
If the ignition system can't deliver, the plug
may begin to misfire under load. Accumulated deposits
on the plug tip may also be interfering with reliable
ignition.
So by the time the average plug has seen 30,000
miles, it's getting close to the end of its service
life.
Long-life plugs, on the other hand, don't wear
as quickly as standard plugs.
The electrodes are made of tough platinum or
gold-palladium alloys that resist erosion. Such
plugs may go 60,000 to 100,000 miles under optimum
conditions (no fouling).
Of course, no plug will last anywhere near its
potential lifespan if an engine is burning oil,
experiencing abnormal combustion such as detonation
or preignition, or has a fouling problem.
NEW O2 SENSOR. Though most motorists don't even
know what an oxygen sensor is, let alone that
their engine may have one or more of these devices,
the fact remains that sluggish O2 sensors cause
a lot of driveability problems.
A recent EPA study found that 70 percent of all
vehicles that fail an I/M 240 emissions test need
a new O2 sensor. To prevent such woes, the O2
sensor can be replaced for preventative maintenance
during a tune-up.
Unheated 1 or 2 wire wire O2 sensors on 1976
through early 1990s applications should be replaced
for preventative maintenance every 30,000 to 50,000
miles.
Heated 3 and 4-wire O2 sensors on mid-1980s through
mid-1990s applications should be changed every
60,000 miles. And on OBD II equipped vehicles
(all Ô96 and newer), the recommended replacement
interval is 100,000 miles.
The O2 sensor is the master switch in the fuel
control feedback loop. The sensor monitors the
amount of unburned oxygen in the exhaust and produces
a voltage signal that varies from about 0.1 volts
(lean) to 0.9 volts (rich).
The computer uses the O2 sensor's signal to constantly
fine tune and flip-flop the fuel mixture so the
catalytic converter can do its job and clean the
exhaust.
If the O2 sensor circuit opens, shorts or goes
out of range, it usually sets a fault code and
illuminates the Check Engine or Malfunction Indicator
Lamp. But many an O2 sensor that is badly degraded
will continue to function well enough not to set
a fault code but not well enough to prevent an
increase in emissions and fuel consumption.
So the absence of a fault code or warning lamp
doesn't mean the O2 sensor is doing its job.
Deterioration of the O2 sensor can be caused
by a variety of substances that find their way
into the exhaust (such as lead, silicone, sulfur,
even oil ash) as well as environmental factors
such as water, splash from road salt, oil and
dirt.
A sluggish sensor may not allow the computer
to flip-flop the fuel mixture fast enough to keep
emissions within acceptable limits.
A dead sensor will causes the system to go back
into open loop with a fixed, rich fuel mixture.
Fuel consumption and emissions go up, and the
converter may suffer damage if it overheats.
The best way to check O2 sensor performance is
with a digital oscilloscope.
A good sensor should produce an oscillating waveform
that flip-flops from near minimum (0.1 to 0.2v)
to near maximum (0.8 to 0.9v). O2 sensors in feedback
carburetor applications have the slowest flip-flop
rate (about once per second at 2,500 rpm), those
in throttle body injection systems are somewhat
faster (2 to 3 times per second at 2,500 rpm),
while multiport injected applications are the
fastest (5 to 7 times per second at 2,500 rpm).
When the mixture is made artificially rich by
injecting some propane into the intake manifold,
the sensor should respond almost immediately (within
100 milliseconds) and go to the maximum (0.9v)
reading.
Likewise, making the mixture artificially lean
by opening a vacuum line should cause the sensor's
output to drop immediately to the minimum (0.1v)
reading.
Other services. Another service that could and
should be included in today's tune-up is cleaning
the fuel injectors and intake system.
Fuel varnish deposits that form in injectors
restrict the amount of fuel that's delivered with
every squirt, which has a leaning effect on the
air/fuel mixture. The result can be lean misfire
and a general deterioration in engine performance
and responsiveness.
Deposits can also build up on the backs of intake
valves, causing cold hesitation problems in many
engines. The cure is to clean the injectors and
valves.
Cleaning should be recommended for any engine
that is suffering a performance complaint or has
more than 50,000 miles on the odometer.
Cleaning the throttle body can also help eliminate
idle and stalling problems that plague many of
today's engines.
Most experts still recommend changing the oil
and filter 3,000 miles or three to six months.
The oil change interval can be stretched out to
reduce maintenance costs if a vehicle is driven
under ideal conditions (no extremely hot or cold
weather, no short trip, stop-and-go driving, no
excessive idling, no extremely dusty road conditions,
no trailer towing, no turbocharging).
A number of new cars and trucks now have "lifetime"
fuel filters, most of which are located inside
the fuel tank with the electric fuel pump.
Such a filter might go 100,000 miles. Then again,
it might not. A couple of tanks of bad gas or
some corrosion caused by accumulated moisture
can cut short the life of any filter, even a so-called
lifetime filter.
Sooner or later even a lifetime fuel filter will
have to be replaced.
As for air filters, the service life depends
more on environmental factors rather than time
or mileage.
If a vehicle is driven on gravel roads, filter
life may only be a few months or few thousand
miles.
Brakes in city driving last- 20,000 to 30,000
miles as a more realistic figure.
The same goes for belts, hoses, the battery,
water pump, exhaust system and many other parts.
No vehicle that's yet been built can even come
close to going 100,000 miles without needing some
type of maintenance or repair.
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